INDUSTRY

Manufacturing

Risks
  • Limited Extensibility
  • Ineffective Visualization with poor design
  • Minimal Security

The Study

Our client is one of the Japanese household premier manufacturers of high-quality electronic components including Variable Resistors, Switches, and Electrolytic Capacitors for local electronic set manufacturers and the world market. It was founded in 1972 in the central region of Malaysia. 

As continuously strive to attain customer satisfaction through continuous exploration in the R&D facilities and analysis laboratory, as the high-tech manufacturing plant. This made them decide to work with YNY GoDigital Solution by creating a centralized dashboard platform to visualize real-time KPI’s for their production line.

OUR

CUSTOMER CHALLENGE

With ongoing sustainability, the manufacturer realizes multiple challenges they face such as:  

  • Limited extensibility, which cannot extend functionality to other systems and makes it difficult to rely on the system’s data.  content  
  • Ineffective visualization with poor design and the inability to link content cause their operator not to be able to work efficiently 
  • Minimal security to protect the manufacturer data and information 
  • Engineering risk with a single point of failure and lack of standard 
  • Siloed system with inconsistent KPIs, duplicative functions, and complex governance.
OUR

SOLUTION

By implementing AVEVA System Platform, our expert team works very closely with our client’s team leader to agree upon project plans. The architecture system is then decided to implement a real-time dashboard solution to achieve: 

  • Establish the connection to the main PLC and robot PC 
  • Real-time dashboards for Production, Maintenance, and Quality dashboards 
  • Implement a production dashboard to provide machine OEE, downtime, defective, and machine performance 
  • Implement a maintenance dashboard to provide production machine status 
  • Implement a quality dashboard to provide control charts, histogram charts and X-bar chart,s and defective Pareto chart 
THE

RESULT

In working closely with the team, YNY Technology has successfully delivered software and deployment of the AVEVA System Platform in achieving:  

  • Accelerated engineering design 
  • Allow the operators with mobile and remote users 
  • Improved system standardization  
  • Improved Operator awareness and agility  
  • Increase operators’ efficiency and productivity 
  • Reduced system disruption and downtime 
  • Greater regulatory compliance and security  
  • A greater understanding of the process and system of the manufacturer plant